Development of semi-automatic spot welding steel barrel seam welder

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Development of semi-automatic spot welding steel barrel seam welder

Text / Wang Jindong

../../H-Photo/Photo/Shanghai Conference Photo 2015/Wang Jin

With the wide application and improvement of welding technology in the industrial and manufacturing fields, the development of semi-automatic and automatic welding technology has attracted more and more attention from industrial production and manufacturing companies. In recent years, with the continuous development of China's steel drum market and the intensification of competition, users not only have higher requirements for the quality of steel drums, but also put forward higher requirements for the manufacturing cost and production capacity of steel drums. With the development of electronic technology, the level of automatic welding in China's manufacturing industry has been significantly improved, and to some extent, it has promoted the development of China's welding technology, coupled with the business sense of business managers and the ability to predict the market. Restricted, compared with developed countries, the overall level of automated welding in China is still low, and the level of development is not balanced, and it still faces severe challenges in the future.

There are quite a number of companies in China, and their technology and equipment remain at the level of the 1970s and 1980s. In the whole industry, companies that use automatic welding technology account for a small proportion. Steel drum production efficiency is low, product quality instability is more common, so China's steel barrel equipment manufacturing has a lot of room for development. With the increasing level of equipment automation and enterprise management, it is the only way to reduce costs and equipment transformation and replacement.

China's automation and mechanized welding machines have gradually replaced the traditional manual welding machine, but the number of semi-automatic and automatic welding machines only accounts for about 6% of the total welding machine. Therefore, to improve China's automatic welding technology, we must develop and develop welding equipment in line with the company's production, to better meet the needs of the development of Chinese enterprises. The production of automatic welding is a relatively systematic project. It is necessary to carry out comprehensive automation development of the auxiliary process of automatic welding technology, so that the processes related to auxiliary welding technology can be better developed and the overall automation of welding production technology can be better realized. Level, improve the level of welding technology in China.

The development of automatic welding technology is the need of the country to develop the economy and promote manufacturing, but also to better meet the technical requirements of the technology. Advanced manufacturing technology is related to the economic development level and interests of the state and enterprises. Therefore, the automation of automatic welding technology and the development of advanced technology are supported by national and government regulatory policies. The healthy development of the economy provides a guarantee for the development of automatic welding technology; the development of automatic welding technology can promote economic growth and improve enterprises. Benefits.

../../Users/winlyons/Desktop/Snip20161014_
ZFN1-150-5 semi-automatic spot welding steel barrel seam welding machine

Semi-automatic and automatic welding technology has been widely used and improved in both industrial and manufacturing fields. The development of welding technology has attracted more and more attention from industrial production and manufacturing companies. The semi-automatic and automatic welding technology is a collection of technologies such as current collection, welding, and machining. The technical fields involved are relatively wide, and therefore, the required level is relatively high. Welding technology plays an extremely important role in the production of steel drums. Its level will play an extremely important role in the improvement and development of the entire steel drum industry, and it is one of the important equipments in the steel drum manufacturing process.

The characteristics of the steel drum production process is that the spot welding machine is used to spot weld the steel barrel weld seam, and then the seam welder is used for welding. With the leap of welding machine control technology, the wide lap (8~10mm) of half a century has been used, and the welding technology of narrow welding wheel (6~8mm) has been changed to narrow lap (3~4mm), wide welding wheel ( The 20mm) welder technology not only greatly improves the welding quality, but also doubles the production efficiency and greatly improves the aesthetics of the weld. But any new things always have advantages and disadvantages, because the edge is narrow, although the raw materials are saved, but the welding process has the following problems or defects:

1. High requirements for operator proficiency. When positioning spot welding, problems are prone to occur.

2. The welding quality is unstable; there is a shunt phenomenon in the spot welding, and the second welding in the spot welding is prone to burn defects.

3. High labor costs. It is usually necessary to work with two spot welding operators and a seam welding operator.

On the basis of the traditional seam welding machine, the spotless welder increases the steel barrel welding positioning device. Through three sets of waist drums and Z-shaped rods, the barrel after rounding can be directly positioned without spot welding. Seam welding, while greatly improving the welding speed, coupled with three auxiliary positioning wheels, the welding accuracy is further improved, the welding quality can be maintained continuously, the welding strength is high, the weld sealing performance is good, and the weld surface is beautiful and smooth. Moreover, the above welding process problems and defects can be effectively solved.

../../Users/winlyons/Desktop/Snip20161014_
FN1-150-5 ordinary semi-automatic steel barrel seam welding machine

The development of automated welding technology can also be considered from the aspects of environmental protection and economic harmony. It can not only reduce environmental pollution, but also be an effective way to develop and revitalize China's welding technology, and is a requirement for achieving sustainable economic and social development. Therefore, automatic welding production technology and its equipment, control systems, etc. need to develop in the direction of environmental protection, energy conservation, and cleanliness.

This technology can improve the production efficiency of steel drums and is of great significance for steel drum packaging. This research breaks through the process of spot welding and seam welding in the traditional steel drum production, effectively saving 2 people of the spot welding station. Since spot welding is no longer needed, a process is saved, thereby saving the spot welding machine equipment investment. The cost of electricity, labor, materials, etc., greatly reduces the labor costs of production. The research breaks through the unstable welding quality, the shunting phenomenon in the spot welding, the secondary welding in the spot welding, the technical difficulty of causing defects such as burns, the improvement of the welding quality of the steel drum, and the development of the automation of the steel drum packaging welding technology.

../../Users/winlyons/Desktop/Snip20161014_

Steel drum semi-automatic barrel positioning spot welding machine

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